One-stop Molded Cable Assembly with Plastic Box
Product Description
One-stop Molded Cable Assembly with Plastic Enclosure
Overmolding Cable Assembly with Plastic Box Integration
Overmolding, sometimes referred to as insert molding, is the process of forming a body around a cable or group of wires by injection molding. The injected plastic creates a connector body, or sometimes only part of the connector, such as the strain relief or grommet. Many types of common cable assemblies have overmolded connectors(molded mini-fit connector, molded micro-fit connector), such as printer cables and electrical cordsets.
- Custom Over Molded Cable Assembly
- In-House Molded Cable Manufacturing and Engineering
- Molded Custom Cable Prototyping and Design
- Molded Cable Zero Defects and On-Time Delivery
- Cost-Effective Molded Cable Manufacturing
- Quality OEM Cable Assembly Customer Service
Product Specifications
| Product Name | custom one-stop box wiring cable assemblies | ||
| Keywords | automotive wiring harnesses, auto cable assemblies,car wiring assembly | ||
| Application | automotive, vehicles, trailer, truck | ||
| Cable color | Per customer requirements | ||
| Cable Length | Per customer requirements | ||
| Connector type | automotive connectors, inductor, PCBA, relay, fuse holder | ||
| Protection | braiding sleeve and heat-shrinking | ||
| Quality Certificate | ISO9001, IATF16949, ROHS, UL,SGS, REACH, IPC620 | ||
| Performance Test: | 100% terminal inspection & 100% electric testing & 100% FQC & AQL=0.65 | ||
Product Details
01 Wire Harness Assembly Process
These processes include but are not limited to the following:
Installing the wires and/or subassemblies on the assembly board.
Routing wires and/or subassemblies through any required sleeves.
Applying wraps, ties, or tapes, particularly on any branch-outs.
Crimping terminals onto wires, especially if more than one wire goes into one terminal.
It is difficult to automate the processes used in the building of a wire harness. Manual production remains more cost effective than automation, especially with small batch sizes. Pre-production or kitting of a harness can be somewhat automated.
02 Custom cable assemblies Engineering Services & Support
We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.
03 PVC tube covered cable assemblies Engineering Services & Support
Custom One-stop cable assemblies Solution Provider
ETOP manufactures a broad assortment of over-molded cables in meeting your specifications, and provide blueprints and manufacturing of custom over-molded connectors and cables.
Our expertise in over molding services in custom wire harnesses and cable assembly in design for all industrial OEM applications. Including aerospace, automotive, industrial, commercial, military, medical, OEM and aerospace just to mention a few. There are many choices for over molding colors and plastic compounds that can be made to order to your needs.
Engineering Services & Support
We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.
Product Applications
ETOP's engineering team can provide valuable input throughout each stage of your project. Whether you're adapting an existing design to production, or trying to solve a unique problem, we've got the engineering, CAD, and machining expertise to help! we’ve been manufacturing high-quality cable assemblies for a wide spectrum of industries including but not limited to the automotive, industry, mechanical, military, medical, computer, electronics and telecommunications industries, as well as the federal government and other industrial business sectors.