Electronic China Manufacturer Overmolded OEM Cable Assembly

Product Description

Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs. The overmolding process involves injecting molten material into a mold cavity that, when cooled, conforms to the desired shape. In almost every sector and application, custom molded cable assemblies are widely used while being able to resist the rigors of the most challenging settings. ETOP Wire harness is a UL & ISO certified overmolded cable assembly manufacturer you can trust.

Product Details

01We offer our services for various types of power connectors, such as MINI FIT JR., MICRO FIT, MINI-FIT SR., SABRE, AMP DUAC, MATE-N-LOCK, both in standard and custom designs.
Overmolding the power connectors offers significant opportunities for cable improvements with higher pull strength not available with conventional backshells. Our technical staff is ready to help you from design and prototyping to small production run, assistance, and training
we have internal design, prototype,and manufacturing the widest range of molded harnesses, also a diversified line of strain / Flex Reliefs And Grommets.

The injection materials for an overmolded Cable Assemblies usually can be as follows, that depends on customer different requirement.
> Polyethylene (PE)
> Polypropylene (PP)
> Polyvinyl Chloride (PVC)
> Thermoplastic Polyurethane (TPU)
> Acrylonitrile Butadiene Styrene (ABS)

02 We are good at manufacturing custom molded cables with in-house design, prototyping, and assembly services. Our strong engineering team can help customers to design and modify the tooling. There is an extensive stock of molds to make custom cable manufacturing. This helps customer no need to spend extra money on tooling.

We produce molded cable assemblies, using diverse types of connectors and cables, to meet customer designs. Cables can be multi-shielded, PVC insulated, as well as made to customer-specified dimensions. Our in-house injection molding capabilities help us to over-mold assemblies from any plastic material.

Our engineers work closely with customers, review their drawings, and help to find best solutions to modify before the production of cable assembly. Molded cable assemblies are all 100% electrical tested before shipping.

03 Cable assemblies are critical to operations of all shapes and sizes: major military jobs and harsh environments, home electronics, medical systems and equipment, and automotive assemblies are just the beginning.
A overmolded cable assembly generally replaces an assembly that would otherwise rely on a backshell for protection and support. Available in nearly limitless shapes, sizes, materials, and configurations, overmolded cable assemblies are designed for extra protection against harsh conditions, demanding environments, abrasion, sterilization, and overall strain.
Advantages of molded cable assembly:
Non-molded components, which use a system of back-shells with connecting hardware to protect the wiring.
Molded cable assemblies, which allow for a variety of pin connections within the same assembly.

Product Applications

Our Etop Wire Harness uses comprehensive expertise in custom overmolded cable assemblies and integration to complement the key company of cable assembly to offer products such as networking & communications, medical devices, industrial, automotive, control panels, and box assemblies. For your continued assurance, all of our products are manufactured and tested in compliance with the following standards; UL/CSA,SGS, ISO 9001:2015 certified. All process standardized by IPC 620 and quality ensured by IATF16949（TS16949）Therefore, ETOP is the most reliable wire harness manufacturer, offering superior quality and standard you can trust.