custom electrical power switch wire harness

Product Description

custom electrical power switch wire harness

Power switch wire harness Customization

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Every product has its own unique design. Similarity, wire harness Manufacturers require custom designs. Design is based on the wire harnesses are used for, and the type of materials they are exposed to during integration..

Whether you are looking to weatherize an existing industry-common connector, protect a splice in your harness or simply need a full custom design, ETOP has the knowledge and capability to deliver what you need. Combined with our years of harness assemblyexperience, tried-and-true production methods and industry standard connections, and you can bet you’ll have a reliable assembly that ETOP can bring.

Product Specifications

Product Details

01 Custom cable assemblies Engineering Services & Support

Assembling Customization

Soldering is used to seal the wire ends, after which they are integrated and routed – using an assembly board. The wire harness assembly is the last stage where the design. ETOP's integrated processes, fast turnaround, and professional engineering support make us the perfect one-stop shop for prototype builds. Our team is capable of designing and producing quick mock-ups or fully assembled and functional prototypes, and we can do it fast!

02 Pre-formed harnesses
A wiring harness is typically a two-dimensional object.

This has to be transformed into a specific, three-dimensional shape using, for example, formers, protector brackets and tape. In contrast a pre-formed wiring harness is produced in a stable, three-dimensional form using specially formulated coating materials. This technique protects the harness against dirt, fluids, extreme temperatures, vibration and physical damage.

The pre-formed harness enables the harness to be routed around complex shapes e.g. engines, gearboxes and axles. Geometric flexibility is built in to assist product handling and installation.

Key benefits:

Integrated mounting and fixing elements, including connectors
Exact fit in the vehicle – easy and quick installation on the vehicle assembly line
Reduced parts count and product variety
Opportunity to increase the level of automation

03 Wire Harness Design

Once a design is established, the process of building a wire harness starts with the development of a schematic that is used to create the manufacturing paperwork and the assembly board for the harness. The assembly board, or pin board, is a full size diagram of the harness and shows all of the components and their location and also serves as the workbench for the harness. The wires needed for the harness are supplied on a master reel and are cut to the desired length and identified with printing or labeling if necessary. Once cut to the proper length, the wires are stripped to expose the uninsulated conductor and then fitted with any required terminals or connector housings. These wires and components then are put on the pin board and are bound together by any necessary straps, cable ties, cable lacing, sleeves, tapes, weaves of extruded string, or any combination of these.

Product Applications

ETOP's engineering team can provide valuable input throughout each stage of your project. Whether you're adapting an existing design to production, or trying to solve a unique problem, we've got the engineering, CAD, and machining expertise to help! we’ve been manufacturing high-quality cable assemblies for a wide spectrum of industries including but not limited to the automotive, industry, mechanical, military, medical, computer, electronics and telecommunications industries, as well as the federal government and other industrial business sectors.