Complicated Auto Relay and ECU Connector Cable Harness Assembly
Product Description
OEM Automobile Wiring Harnesses Assembly
We use original turnkey materials or local equivalent types as customer requirements. Our trained technicians use braiding machines to apply a cloth or vinyl coated nylon braid outer harness jacket, as well as cloth loom, tape, or split loom to match the harness specifications. Our plastic-covered wire is insulated with cross-linked polyethylene, which has a resistance to environmental stress, cracking, cut-through, ozone, solvents, and heat.
IPC-A-620 Requirements and Acceptance for Cable and Wire Harness Assemblies, the well-recognized document for wire and cable harness acceptance criteria.
We design to simplify and optimize the manufacturing process to produce scalable products at a lower cost. Rely on our large selection of low-priced, high-performance automotive wiring harnesses to tell your speedster what to do next. Take the best of what we have learned in our decades of experience by customizing existing high-quality reference designs. With circuits ranging from eight to 24, and the ability to replace parts on vehicles, we have what you need to complete your next auto project.
Product Specifications
| Product Name | custom auto relay and ECU wiring cable assemblies | ||
| Keywords | automotive wiring harnesses, auto cable assemblies,car wiring assembly | ||
| Application | automotive, vehicles, trailer, truck | ||
| Cable color | Per customer requirements | ||
| Cable Length | Per customer requirements | ||
| Connector type | automotive connectors, inductor, PCBA, relay, fuse holder | ||
| Protection | braiding sleeve and heat-shrinking | ||
| Quality Certificate | ISO9001, IATF16949, ROHS, UL,SGS, REACH, IPC620 | ||
| Performance Test: | 100% terminal inspection & 100% electric testing & 100% FQC & AQL=0.65 | ||
Product Details
01 Wire Harness Assembly Process
These processes include but are not limited to the following:
Installing the wires and/or subassemblies on the assembly board.
Routing wires and/or subassemblies through any required sleeves.
Applying wraps, ties, or tapes, particularly on any branch-outs.
Crimping terminals onto wires, especially if more than one wire goes into one terminal.
It is difficult to automate the processes used in the building of a wire harness. Manual production remains more cost effective than automation, especially with small batch sizes. Pre-production or kitting of a harness can be somewhat automated.
02 Custom cable assemblies Engineering Services & Support
We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.
03 PVC tube covered cable assemblies Engineering Services & Support
Custom auto cable assemblies Engineering Services & Support
We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.
Product Applications
ETOP's engineering team can provide valuable input throughout each stage of your project. Whether you're adapting an existing design to production, or trying to solve a unique problem, we've got the engineering, CAD, and machining expertise to help! we’ve been manufacturing high-quality cable assemblies for a wide spectrum of industries including but not limited to the automotive, industry, mechanical, military, medical, computer, electronics and telecommunications industries, as well as the federal government and other industrial business sectors.