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ETOP - 20+ years experience in Customizable Solutions for Automotive Wire Harnesses and Cable Assemblies

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One-stop Molded Cable Assembly with Plastic Box

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One-stop Molded Cable Assembly with Plastic Box
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Model:
ETOP-2121
MOQ:
1000
Payment:
30% prepaid when placing order, balance paid before shipment
Delivery Time:
4~6wks
Start Port:
SZ, HK, GZ
Service:
OEM, ODM, customization
Packing:
customization 45*35*25cm, 40*30*23cm, 30*25*25cm
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One-stop Molded Cable Assembly with Plastic Enclosure

Overmolding Cable Assembly with Plastic Box Integration

Overmolding, sometimes referred to as insert molding, is the process of forming a body around a cable or group of wires by injection molding. The injected plastic creates a connector body, or sometimes only part of the connector, such as the strain relief or grommet. Many types of common cable assemblies have overmolded connectors(molded mini-fit connector, molded micro-fit connector), such as printer cables and electrical cordsets. 

  • Custom Over Molded Cable Assembly
  • In-House Molded Cable Manufacturing and Engineering
  • Molded Custom Cable Prototyping and Design
  • Molded Cable Zero Defects and On-Time Delivery
  • Cost-Effective Molded Cable Manufacturing
  • Quality OEM Cable Assembly Customer Service

 

 

Product Specifications

Product Namecustom one-stop box wiring cable assemblies
Keywords

automotive wiring harnesses, auto cable assemblies,car wiring assembly

Application

automotive, vehicles, trailer, truck

Cable colorPer customer requirements
Cable LengthPer customer requirements
Connector typeautomotive connectors, inductor, PCBA, relay, fuse holder
Protectionbraiding sleeve and heat-shrinking
Quality CertificateISO9001, IATF16949, ROHS, UL,SGS, REACH, IPC620
Performance Test:100% terminal inspection & 100% electric testing & 100% FQC & AQL=0.65
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Product Details

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01  Wire Harness Assembly Process
These processes include but are not limited to the following:

    Installing the wires and/or subassemblies on the assembly board.
    Routing wires and/or subassemblies through any required sleeves.
    Applying wraps, ties, or tapes, particularly on any branch-outs.
    Crimping terminals onto wires, especially if more than one wire goes into one terminal.

It is difficult to automate the processes used in the building of a wire harness. Manual production remains more cost effective than automation, especially with small batch sizes. Pre-production or kitting of a harness can be somewhat automated.

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02     Custom cable assemblies Engineering Services & Support

We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.

 

 

 

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03   PVC tube covered cable assemblies Engineering Services & Support

Custom One-stop cable assemblies Solution Provider

ETOP manufactures a broad assortment of over-molded cables in meeting your specifications, and provide blueprints and manufacturing of custom over-molded connectors and cables.

Our expertise in over molding services in custom wire harnesses and cable assembly in design for all industrial OEM applications. Including aerospace, automotive, industrial, commercial, military, medical, OEM and aerospace just to mention a few. There are many choices for over molding colors and plastic compounds that can be made to order to your needs.

 

Engineering Services & Support

We have developed a tradition of high-tech engineering, prototyping, and quality custom cable manufacturing at very competitive pricing. Also with professional flow chart (wire cutting-stripping-copper twisting-crimping-crimping 100% inspection-soldering-molding-asssembling.

 

Product Applications

ETOP's engineering team can provide valuable input throughout each stage of your project. Whether you're adapting an existing design to production, or trying to solve a unique problem, we've got the engineering, CAD, and machining expertise to help! we’ve been manufacturing high-quality cable assemblies for a wide spectrum of industries including but not limited to the automotive, industry, mechanical, military, medical, computer, electronics and telecommunications industries, as well as the federal government and other industrial business sectors.

 

 

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